See the machine head on real wire before you buy

Connector presentation, lens adjustment, sample teaching and on-screen OK results, followed by connector and wire close-ups.

An operator presents a wired connector at the fixture while two wire views update on the inspection screen. Original audio retained.

Hand-fed yellow wire ends at the twisting wheel, followed by a close-up of the exposed twisted conductors. Original machine audio retained.

Copper hole punching, end-corner rounding and bending, with processed parts shown after each operation.

An operator strips one end, turns the busbar and strips the other, then shows both exposed contact ends.

Multi-layer rotary strip: outer jacket, then the layer beneath, at set depths.

Nine-layer rotary strip on a bench head — two coax ends held up, jacket, braid, dielectric and centre conductor stepped.

Rotary head on a blue coax: jacket off, braid opened, white dielectric left on the centre conductor.

Rotary head scores a coax jacket as a ring and pulls it clean — no flat spot, braid intact.

Belt feed into a rotary knife on short coax, Ø1–6 mm — cut and strip in one pass.

Sixteen-wheel belt feed on 0.75–30 mm² sheathed cable: jacket off, then cores, no roller marks.

Black sheathed cable through the straightener into the belt-fed head — lid open, red belts driving the piece.

Orange sheathed cable through the feed rollers — jacket cut and pulled, four stripped ends held up with the copper bundle intact.

Belt-fed round cable moves through the cutting and stripping head in repeated cycles.

Belt feeding, blade movement and pull-off mechanism shown from front and side angles during the cutting and stripping cycle.

Cable jacket cutting and removal, followed by a close view of the exposed inner wires.

Wire feeding, cutting and stripping cycles, with finished leads collected on the output tray.

Two-core sheathed wire through the feed and twisting head, followed by a close-up of the prepared wire ends.

Belt feeding, blade movement and cable release during repeated cutting and stripping cycles.

Grey 150 mm² cable through a 16-wheel belt drive — the jacket slug leaves the strands untouched.

Belt-fed large cable through the strip head; the paired coiler sits beside the cutter.

Belt feeding and blade movement during cable cutting and jacket stripping, with the working area in close view.

Rotary cutting and belt feeding on sheathed cable, followed by a close-up of the prepared cable end.

Blue cable feeds through the cutting and stripping head, followed by prepared ends held up with copper strands exposed.

Three-layer strip on 6–150 mm² cable: each layer at its own depth, one cycle.

30–300 mm² power cable on a belt drive — full head pull-off with the bundle intact.

High-speed cut-and-strip on 1.5–70 mm² cable — red belt drive, green leads stripped both ends.

Rotary blade on an orange power jacket after belt feed — the ring cut that a V-blade cannot make.

Orange shielded cable on a rotary head under a clear guard — jacket pulled, braid left standing.

Bench multi-layer stripper on 16 mm² cable, hand-fed under a clear guard.

Ø3–18 mm EV harness cable, multi-layer strip on a bench head — orange jacket, shield, inner layer.

Ø1–5.5 mm cable through belt wheels into a rotary knife.

Nine-layer rotary strip on a bench head — each layer pulled back one at a time.

Eight-wheel belt drive on a servo cut-and-strip head — wire held flat, not pinched.

Half-strip on 150 mm² cable: jacket scored and pushed, left on the strands for transport.

Hand loading at the braid-cutting die, side and close-up cutting views, then two prepared orange cable ends.

Shield braid stripped and cut on 3–70 mm² cable — floor machine, braid removed in one motion.

Twin rotating brush tracks comb the braid open on shielded cable — mesh laid straight for fold-back, no hand picking.

Ø10–42 mm charging-gun cable: rotary clamp, jacket scored and pulled.

Charging-gun cable on a bench rotary head under a clear guard.

Large orange power cable on a wide belt drive — cut to length, jacket off.

Long pull-off — 500 mm at the head, 300 mm at the tail — on a belt-fed machine.

Cut, strip, slit and coil in one line for large cable — the coil comes off ready to pack.

Charging-gun main cable: cut to length, outer jacket stripped.

Blue wire ends presented to the pneumatic stripping head, followed by a close-up of three prepared ends. Original machine audio retained.

Hand-fed yellow and green wires at the electric stripping head, with repeated stripping cycles shown in close-up. Original machine audio retained.

Yellow wire passes through the feed and cutting/stripping head, followed by close views of the prepared wire ends.

Mid-span window on a red hookup wire, hand-fed into a pneumatic clamp — the insulation slug slides off without nicking.

Four cores stripped to staggered lengths in one cycle, 0.5–3 mm² — no second station.

Cut, strip and bend in one machine on 35 mm² solid wire — the bend angle repeats.

Multi-core sheathed cable on a bench machine — jacket and cores stripped, bundle collected.

Round sheathed cable up to 10 mm² on a belt-fed bench cutter — blue lead through the guide.

Bench pneumatic stripper — insert a 0.5–25 mm² lead, clamp, pull; one V-blade, no change between sizes.

Yellow lead presented to a bench head under a clear guard — insulation slugs drop into the box.

Bench pneumatic-electric stripper on a blue cable — insert, clamp, pull, done.

Long leads of sheathed cable cut and stripped inner and outer — bundles fall stripped both ends.

Multi-core sheathed cable on an 8-wheel belt: jacket off, then each core.

OD 12 mm sheathed cable cut and stripped on a belt-fed bench machine.

Loose ferrules oriented in a bowl, wire stripped and crimped in 2.5 seconds.

Hand-fed wires, the terminal feed track and internal working mechanism, followed by finished gold-colored connector contacts.

Number tube printed, slid on, ferrule crimped — one lead every 3.2 seconds, semi-automatic.

Hand loading, close-up stripping and ferrule crimping movements, followed by a view of the finished wire ends.

An operator presents individual cable cores to the termination head and withdraws the prepared ends between cycles.

An operator inserts prepared wire ends into the front inlet; an internal view shows the ferrule termination mechanism cycling.

Laser-marked number tube inserted, then a red ferrule crimped — blue leads leave labelled and terminated.

Chain-fed terminals stripped and crimped on a bench press with a green ready light.

Strip-and-crimp on fine electronic wire — the applicator indexes one terminal per stroke.

Press running side-feed and end-feed applicators — reel terminals, one crimp per stroke.

Loose open-barrel terminals indexed along a track into a low-noise press — the operator only presents the wire.

Hand-fed leads at the front inlet, internal mechanism movements and finished yellow-insulated ring terminals on blue and yellow wires.

Twin production counters advance together; transfer and applicator close-ups show the double-end cycle.

Servo dual-end crimp — both heads visible on the transfer.

Cut, strip, twist and single-end crimp in one cycle on hookup wire.

Flat ribbon cable crimped on both ends — the connector goes on square across all pins.

Servo strip-and-crimp for European-style applicators.

Bowl-fed loose terminals onto a bench press — pre-insulated fork terminal held up after the stroke.

Bench crimper with interchangeable dies — orange and green leads crimped hand-fed.

Cable lug crimped hand-fed in a bench hydraulic head.

Servo hexagonal crimp on a large blue cable lug.

Ring terminals crimped on yellow and green leads, strip and crimp in one station.

Automatic single-end crimp — yellow leads fall terminated into the tray.

Double-end crimp on AWG 18–28 wire with the transfer between heads visible.

AWG 20–32 electronic wire processed both ends — blue leads into the collection tray.

Double-end seal insertion and crimp on AWG 28–16 wire — seals seated before the terminal goes on.

Terminals pushed into the connector housing, then the other end tinned — ribbon leads finished both ends.

Double-end crimp with seal and housing insertion, AWG 24–12.

Close-up views show the wire transfer, terminal tooling and connector-housing insertion stations cycling.

Wire transfer and terminal tooling cycle before a close-up shows the assembled connector and wire ends.

Sheathed cable crimped and heat-shrink tube inserted in one line.

Double-end waterproof seal and crimp — red and yellow leads collected on the belt.

Seal inserted and terminal crimped on 0.2–2.5 mm² wire — blue lead shown after the stroke.

Strip, twist, seal insertion and crimp on one lead.

Crimped terminals pushed into a housing on the transfer belt — the lock engages before release.

Mounting the digital force gauge and clamping a blue wire on the manual test stand before loading.

Black and red wires clamped and pulled, followed by a close-up replay of the red-wire test screen showing the live force and retained peak reading.

Wire clamping followed by the test screen showing the force curve developing and the retained peak-force result.

Crimp cross-section: cut, polish, image and measure compression at 30–312× zoom.

Terminal sample preparation and microscope imaging, followed by examples of terminal cross-sections.

Five wires stripped, twisted, tinned and crimped in parallel — AWG 16–30.

Up to ten wires stripped, twisted and tinned together, AWG 18–28.

One end crimped, the other end tinned, on the same machine.

Sheathed multi-core cable twisted and tinned both ends, OD 3–8 mm.

Double-end tinning on sheathed cable — red leads into the pot and out.

Both ends twisted and tinned in one transfer cycle.

Ribbon cable crimped one end and tinned the other.

Multi-station strand twisting on stripped ends before tinning or crimping.

Single-end ribbon tinning — the tinned tails stacked for the connector.

Ultrasonic terminal weld on 2.5–25 mm² — the horn closes and the bundle fuses to the terminal.

Large orange cable ultrasonically welded — the fused end shown in hand.

Parallel splice and butt weld on green and blue leads — copper fused, no terminal.

Desktop continuous wrap on a Φ2–15 mm bundle at a set overlap.

An operator repositions the cable for successive green tape bands, then shows the finished spot-taped section.

Spot band on a hand-held bundle at a bench taping head.

Multi-point taping on a traction rail — bands at set positions along the run.

Spot and continuous wrap on the same head — bundle fed by hand.

Operator-guided taping on a harness with branches — the head follows the bundle.

CNC cutting of brass tube and aluminium rod, Ø0.6–48 mm.

White and black tubing fed and cut into a collection bin, followed by cut pieces held up to show their ends. Original machine audio retained.

Parallel black material feeds through the guides and roller; a second sequence shows multicolored ribbon material being cut and the finished lengths collecting in a box.

Black tubing feeds through the rollers and cutting head; finished tube pieces are held up to show their open ends.

Steel wire straightened and cut to length, φ ≤ 3 mm.

Flat strip feeds through the cutting head, cut pieces slide out, and the finished pieces are held up for inspection.

Foam is slit and cross-cut into separate pieces, followed by bubble-film feeding and cutting cycles.

Black corrugated tube moves through the belt-fed cutting head; finished pieces are held up and the lengthwise slit is opened by hand.

The rotary head turns beside the opposed feed belts; finished corrugated tube pieces are held up to show their ends.

High-speed corrugated conduit cutting — feed wheels and blade under a clear guard.

Black corrugated conduit paid off over red pulleys, then belt-fed through the cutting head.

Orange corrugated loom on a bench head — toothed-belt feed, cut pieces in hand.

Black tube runs through an enclosed rotary cutting head; three finished ends are held up with open, round bores.

Black tube runs through the enclosed cutting line; the finished open ends are held up after the cycle.

Ø5–30 mm corrugated tube cut to length on a bench machine.

Flexible hose and corrugated tube through the feed wheels and blade.

Wire follows the guide-pulley path above the powered pay-off basket, shown from two operating angles.

Turntable coil winding with automatic tie — the coil lifted off finished.

Bench power-cord winding and tying — cord in, tied coil out.

Nylon ties fed from a bowl along a rail and closed on the bundle.

Meter-counted coil winding and tying on a floor machine.

Figure-8 coil on a turntable closed with a twist tie.

Cable cut to length, wound into a figure-8 and tied in one cycle.

Six-channel laser marking of heat-shrink marker tubes.

Heat-shrink tube laser-marked, inserted and shrunk — one cycle per lead.

Traveling heater crosses a fixed row of red-sleeved leads; the sleeves tighten under the glowing head.

Infrared chamber glows over a comb-held row of terminal leads while the separate control box runs the batch.

Heat-shrink sleeve slid onto a large black cable end and shrunk on a bench station.

Operator feeds a blue wire; the folding head applies white flag labels one after another.