High-Power Ultrasonic Wire Splicer for Copper Splices up to 50 mm² WM-718
The WM-718 welds copper wire splices up to 50 mm² total cross-section — the node sizes found in battery, grounding and power-distribution harnesses. A 5,500 W generator drives the weld head at 20 kHz while pneumatic pressure from 0.05 to 0.9 MPa closes the joint, triggered hands-free by foot pedal. The English-language touchscreen stores a recipe per splice type — weld time, pressure and amplitude — and shows live frequency and power for every joint. The unit runs on 220 V and weighs 110–115 kg with the generator cabinet.
Specifications
| Function | Ultrasonic wire-to-wire splice welding |
|---|---|
| Welding area | Up to 50 mm² |
| Power | 5,500 W |
| Working frequency | 20 kHz |
| Working air pressure | 0.05 – 0.9 MPa |
| Working voltage | 220 V |
| Operation | Foot pedal trigger, both hands free for wire holding |
| Weight | 110 – 115 kg |
| HS Code | 8515.80 (common reference — final classification confirmed by your customs broker) |
| Certification | CE (certificate provided with shipment) |
Key features
- Welds splice nodes up to 50 mm² total section — the multi-branch battery and grounding joints that undersized splicers refuse
- Pneumatic weld pressure adjustable from 0.05 to 0.9 MPa puts repeatable energy into big copper bundles, pedal-triggered with both hands on the wires
- English touchscreen recipes hold weld time, pressure and amplitude per splice type, with live frequency and power readout on every weld
- Separate generator cabinet and compact weld head keep the working point at bench height while the electronics stay clear of the work
What it processes
- Battery, grounding and power-distribution splices in EV and energy-storage harnesses
- Large earth-wire nodes joining many conductors in switchgear and industrial wiring
- Copper splices on flexible power cable where branch sums reach 50 mm²
Suited for: high-section copper splices — battery, grounding and power-distribution nodes up to 50 mm² total cross-section, welded in one pedal press with recipe-controlled parameters. Not suited for: welding wire ends onto terminals or lugs — for that, pick the WM-713 ultrasonic terminal welding machine, which welds wire to terminal below 30 mm² with its 5,000 W generator.
Send 2–3 meters of each conductor in your splice and we weld your actual node on video — parameters in frame — before you commit. See how high-section splicing fits an EV wire harness line.
Engineering knowledge
Choose and troubleshoot this process
- Ultrasonic Wire Welding Defects: Causes and Corrective ActionsTroubleshoot weak wire splices, cut strands, excessive flash, incomplete bonding, unstable weld energy, tool marking and conductor contamination.
- How to Choose an Ultrasonic Wire Welding MachineChoose ultrasonic wire welding equipment by conductor material, gathered cross-section, splice geometry, weld power, tooling, recipe control and acceptance testing.
- Wire Soldering Defects: Causes and Corrective ActionsTroubleshoot non-wetting, excessive solder wicking, bridging, burnt insulation, unstable tinning depth, residue and contaminated wire solder joints.
WM-718 — common questions
What splice sizes does it weld?
Any combination of stripped copper conductors totaling up to 50 mm² in one node — several branch wires gathered into a single weld count by their summed cross-section. That reach covers most battery, grounding and power-distribution joints in EV and energy-storage work.
How do operators run it day to day?
Load the recipe for the splice type, gather the stripped wires into the weld zone, and press the pedal — the pneumatic head closes at the set pressure and the screen logs frequency and power for that weld. Access levels separate everyday running from engineering parameter changes.
Does it weld wire onto terminals or plastic parts?
No — it is a wire-to-wire splicer. Terminal welding and plastic-housing joints each have dedicated machines among our wire soldering and welding machines, and soldered connector work lives there too.
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