Selection guide
How to Choose a Wire Cutting and Stripping Machine
Select a wire cutting and stripping machine by conductor size, cable construction, strip geometry, length tolerance, batch size and downstream process.
Read engineering guide →Engineering knowledge base
Wire processing decisions, explained by process
Use these guides to define the material, choose an equipment architecture, diagnose defects and write an acceptance plan. Product specifications describe what a machine can be configured to do; sample trials confirm how your actual material behaves.
Machine process pillars
Wire cutting & stripping
Select by material construction, geometry and feed behavior.
Cutting & Stripping machines →Terminal crimping
Match the terminal, applicator, wire and acceptance method.
Terminal Crimping machines →Wire tinning
Control preparation, flux, heat, depth and dwell.
Twisting & Tinning machines →Cable coiling
Choose by coil geometry, material handling and binding method.
Winding & Binding machines →Harness taping
Match tape, branch geometry, overlap and operator handling.
Tape Wrapping machines →Selection guides
Choose the process architecture before comparing individual models.
Selection guide
How to Choose a Terminal Crimping Machine
Choose a terminal crimping machine by terminal presentation, wire range, applicator standard, required process steps, inspection method and production mix.
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Automatic vs Semi-Automatic Wire Processing Equipment
Compare automatic lines and semi-automatic wire-processing cells using batch size, changeover, process integration, inspection and labor content.
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How to Choose a Cable Coiling and Winding Machine
Choose cable coiling equipment by cable construction, finished coil geometry, length control, binding method, product handling and batch mix.
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How to Choose a Wire Harness Taping Machine
Choose harness taping equipment by harness geometry, tape material, overlap, branch handling, wrap length, tension control and production mix.
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How to Choose a Coaxial Cable Stripping Machine
Choose a coaxial cable stripping machine by layer construction, cable diameter, strip sequence, cut-depth control, end geometry and production architecture.
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How to Choose a Wire Twisting and Tinning Machine
Choose wire twisting and tinning equipment by conductor construction, strip condition, tinning specification, flux control, finished-end geometry and automation level.
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How to Choose Heat Shrink Processing Equipment
Choose heat shrink equipment by sleeve material, recovered dimensions, adhesive requirement, harness geometry, heating method, takt time and validation plan.
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How to Choose Wire Harness Testing Equipment
Choose harness testing equipment by circuit count, continuity limits, insulation and withstand requirements, connector fixtures, traceability and production workflow.
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How to Choose an Ultrasonic Wire Welding Machine
Choose ultrasonic wire welding equipment by conductor material, gathered cross-section, splice geometry, weld power, tooling, recipe control and acceptance testing.
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How to Choose a Tube and Pipe Cutting Machine
Choose tube and pipe cutting equipment by material, diameter, wall thickness, rigidity, cut mechanism, tolerance, end quality and chip-control requirements.
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How to Choose a Wire Prefeeder and Pay-Off System
Choose a wire prefeeder or pay-off system by reel mass, line speed, acceleration, allowable tension, accumulation, dereeling control and downstream interface.
Read engineering guide →Troubleshooting guides
Start from the failure pattern, isolate one variable and verify the correction against written acceptance criteria.
Troubleshooting guide
Wire Stripping Defects: Causes and Corrective Actions
Diagnose conductor nicks, incomplete strips, pulled strands, insulation stretch, length variation and feed marks in wire stripping operations.
Read engineering guide →Troubleshooting guide
Terminal Crimp Defects: Causes, Inspection and Corrective Actions
Troubleshoot low pull force, incorrect crimp height, strand loss, bellmouth defects, insulation support problems and inconsistent terminal feeding.
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Wire Tinning Defects: Causes and Process Adjustments
Diagnose poor solder wetting, excessive wicking, solder bridges, uneven tin length, oxidation and strand deformation in wire tinning.
Read engineering guide →Troubleshooting guide
Cable Coiling Defects: Causes and Corrective Actions
Troubleshoot inconsistent coil diameter, crossed loops, stored twist, unstable lead length, loose binding and cable surface damage.
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Wire Harness Taping Defects: Causes and Corrective Actions
Troubleshoot tape gaps, excessive overlap, wrinkles, lifted edges, bundle deformation, tension variation and unstable start or finish positions.
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Coaxial Cable Stripping Defects: Causes and Corrective Actions
Troubleshoot cut braid strands, torn foil, marked dielectric, nicked centre conductors, incomplete pull-off and inconsistent strip length.
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Heat Shrink Defects: Causes and Corrective Actions
Troubleshoot incomplete recovery, wrinkles, splits, scorching, sleeve movement, trapped air, uneven adhesive flow and heat damage.
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Wire Harness Electrical Test Failures: Causes and Corrective Actions
Diagnose open circuits, shorts, high resistance, insulation failures, intermittent contacts, wrong cavity insertion and unstable harness test fixtures.
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Ultrasonic Wire Welding Defects: Causes and Corrective Actions
Troubleshoot weak wire splices, cut strands, excessive flash, incomplete bonding, unstable weld energy, tool marking and conductor contamination.
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Wire Soldering Defects: Causes and Corrective Actions
Troubleshoot non-wetting, excessive solder wicking, bridging, burnt insulation, unstable tinning depth, residue and contaminated wire solder joints.
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Tube Cutting Defects: Causes and Corrective Actions
Troubleshoot angled cuts, crushed tube, burrs, stringing, length drift, corrugated-tube splitting errors and feed slippage.
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Wire Feeding Problems: Causes and Corrective Actions
Troubleshoot cable tension spikes, reel overrun, loops, jerking, twist, feed slip, encoder mismatch and downstream cut-length variation.
Read engineering guide →Continue from process to evidence
See complete production sequences in our application pages and evidence-controlled results in the case library.