Ultrasonic Wire Splice Welding Station for 0.7–30 mm² Copper Bundles WM-717S

Name: Ultrasonic Wire Splice Welding Station for 0.7–30 mm² Copper Bundles WM-717S
Brand: Wiromac
SKU: WM-717S

CE Certified HS Code 8515.80 0.7–30 mm² 4,800 W output

The WM-717S welds stripped copper strands into solid splices by ultrasonic vibration — 4,800 W at 20 kHz, covering splice cross-sections from 0.7 to 30 mm² through a 9.85 mm insertion opening. Head, generator and screen arrive as one prewired workstation with an English-language touchscreen that stores a recipe per wire combination — weld time, amplitude and pressure — and shows live frequency and power on every weld. The head unit weighs 15 kg and measures 463 × 135 × 167 mm, running on 220 V with compressed air.

Specifications

Function	Ultrasonic welding of stripped copper wire bundles into splices
Welding cross-sectional area	0.7 – 30 mm²
Maximum power	4,800 W
Frequency	20 kHz
Insertion area opening	9.85 mm
Welding gun weight	15 kg
Dimensions	463 × 135 × 167 mm
Maximum air pressure	7 bar / 10 bar
Power supply	220 V, 50/60 Hz
HS Code	8515.80 (common reference — final classification confirmed by your customs broker)
Certification	CE (certificate provided with shipment)

Key features

Welds stripped strands into one homogeneous copper node — a cold metallurgical bond with no solder, flux or added crimp parts
Covers 0.7 – 30 mm² total splice section through a 9.85 mm opening, spanning signal leads to small power bundles on one head
English touchscreen stores a recipe per wire combination with operator and engineer access levels, and counts pieces per job automatically
Live frequency and power readout on every weld makes drift visible early, before pull strength ever suffers

What it processes

Automotive and appliance harness splices from 0.7 to 30 mm²
Earth-wire nodes joining several yellow-green conductors in one weld
Junction and branch splices in industrial control and new-energy wiring

Suited for: ultrasonic splice welding of stripped copper bundles from 0.7 to 30 mm² — harness branch nodes, earth-wire gathers and power-lead junctions welded without solder, flux or crimp parts. Not suited for: splice cross-sections above 30 mm² — for those, pick the WM-718 high-power ultrasonic wire splicer, which welds nodes up to 50 mm² with a 5,500 W generator.

Send 2–3 meters of each wire in your splice combination and we weld your actual joints on video — parameters in frame — before you commit.

Engineering knowledge

Choose and troubleshoot this process

Ultrasonic Wire Welding Defects: Causes and Corrective ActionsTroubleshoot weak wire splices, cut strands, excessive flash, incomplete bonding, unstable weld energy, tool marking and conductor contamination.
How to Choose an Ultrasonic Wire Welding MachineChoose ultrasonic wire welding equipment by conductor material, gathered cross-section, splice geometry, weld power, tooling, recipe control and acceptance testing.
Wire Soldering Defects: Causes and Corrective ActionsTroubleshoot non-wetting, excessive solder wicking, bridging, burnt insulation, unstable tinning depth, residue and contaminated wire solder joints.

Neither machine quite fits? New configurations reach our application engineers before they reach the catalog. Tell us your material and process; we will confirm what we manufacture and support, then recommend the right configuration. Get a tailored recommendation →

WM-717S — common questions

How is splice quality controlled from weld to weld?

Each wire combination gets its own stored recipe — weld time, amplitude and pressure — and the screen shows the actual frequency and power of every weld as it happens. Access control keeps parameter edits with the engineer while operators run production, and the piece counter tracks output per job.

What utilities and space does it need?

A 220 V, 50/60 Hz outlet and clean compressed air — the head is rated to a 7 bar / 10 bar maximum. The welding head itself weighs 15 kg at 463 × 135 × 167 mm and comes mounted on its workstation with the generator on the lower shelf, so installation is air in, plug in and weld.

What can it not weld?

It joins copper wire to copper wire in splice form. Welding wire ends onto terminals or lugs, joining plastic housings and soldering USB-type connectors each run on dedicated machines among our wire soldering and welding machines.