Flexible Copper Busbar Insulation Stripping Machine, 1×10 to 8×80 mm WM-195

Name: Flexible Copper Busbar Insulation Stripping Machine, 1×10 to 8×80 mm WM-195
Brand: Wiromac
SKU: WM-195

CE Certified 1×10–8×80 mm busbar

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Our WM-195 removes the insulation sleeve from copper busbar and flexible copper connections from 1 × 10 to 8 × 80 mm (thickness × width). The PLC and touch screen set cutting depth, cutting width, stripping length and positioning points, with 100 stored recipe groups. Stripping distance is 2–150 mm; a separate cut-only mode reaches a 200 mm position without pulling the sleeve. The operator presents each workpiece to the stripping head.

Specifications

Model	WM-195
Process	Copper busbar insulation sleeve cutting and stripping
Maximum busbar size	8 × 80 mm (thickness × width)
Minimum busbar size	1 × 10 mm (thickness × width)
Stripping distance	2–150 mm
Cut-only position	200 mm; pressing/cutting without pulling
Control system	PLC and touch screen
Programmable settings	Cutting depth, cutting width, stripping length and positioning points
Recipe storage	100 groups
Cutting points	2 settable points, with automatic position adjustment for each process
End settings	Separate A/B recipes with automatic alternation of settings
Waste handling	Insulation offcut collection
Power supply	Reference configuration: AC 220 V
Dimensions	110 × 65 × 58 cm (datasheet); confirm installation dimensions on the quote
Electrical configuration	We configure the machine’s electrical supply for your installation before shipment. Your quote confirms the voltage, phase, frequency, current and the power cord with plug or industrial connection for your site. Common site supplies are 120 V, 60 Hz with grounded Type B outlets in the US and Canada, with 208 V or 240 V also found at industrial sites. The UK and Ireland use 230 V, 50 Hz with Type G. Australia and New Zealand use nominal 230 V, 50 Hz with Type I, and some Australian sites list 240 V. Three-phase installations in the UK, Ireland, Australia and New Zealand commonly use 400 V at 50 Hz, with 415 V at some Australian sites.
Lead time	Your quote confirms the machine configuration, included accessories and dispatch date.
Warranty and support	One-year machine warranty and free remote video support for the life of the equipment.
Wear parts	For wear parts, every quote lists them with unit price and the location they ship from.
Certification	CE (certificate provided with shipment)

Key features

An 80 mm maximum busbar width accommodates wider copper connections while keeping sleeve removal in a dedicated stripping station.
Store up to 100 recipes to recall the cutting and stripping settings when a recurring busbar job returns to the bench.
Separate A/B settings let you process ends with different requirements without re-entering the recipe for each pass; the operator turns and presents the part.
Use the cut-only mode for a shaped part such as a T-shaped busbar when the sleeve must be scored without a pull-off movement.
The offcut collection area gathers removed insulation so it can be cleared between batches.

What it processes

Insulation sleeve removal from flat copper busbar and flexible copper connections
End preparation of insulated copper connections for battery packs, energy-storage assemblies and electrical cabinets
Shaped busbar parts requiring sample-matched workholding and stripping settings

Remove the sleeve where the copper connection needs to be exposed

The WM-195 prepares the ends of an insulated copper connection by cutting and pulling away its sleeve. The workpiece stays under the operator’s control during loading and unloading. Our demonstration shows hand loading, movement of the stripping head and a prepared end; the gallery also includes an example of an exposed copper contact area. These examples show the process, while the recipe for your sleeve and part geometry is established with your samples.

The width limit of 80 mm is a busbar dimension, not a round-cable diameter. Quote the thickness and width separately, together with the sleeve material, sleeve wall thickness and required exposed length. If your part has bends, holes or unequal ends, include the complete part drawing so we can check loading clearance and support.

Separate the pull-off length from the cut-only position

Normal stripping covers 2–150 mm. The 200 mm setting is a cut-only position and does not extend the pull-off stripping range. Two cutting points can be set, and A/B settings can alternate for ends that need different preparation. The operator turns the part between passes; recipe alternation does not imply automatic part rotation.

Agree the sample result and production cycle

Send several representative parts, the required strip-length tolerance and your target output. We run the samples on video and check the exposed length, sleeve-edge condition and copper surface against the agreed acceptance criteria. Production output includes manual loading, turning, unloading and offcut handling; the edited demonstration is not a timed capacity test.

We set the voltage for your country and ship the English interface and manual. The specified supply is AC 220 V; we confirm the delivery configuration and installation dimensions on the quote. For blades and other wear items, every quote lists them with unit price and the location they ship from. Start a WM-195 quote with your busbar width and thickness or a photo of the insulated end. Show us where you want to expose the conductor so we can check the setup.

Engineering knowledge

Choose and troubleshoot this process

How to Choose a Busbar Punching, Shearing and Bending MachineChoose a copper busbar machine by operation-specific capacity, hole tooling, bend geometry and handling. Compare WM-9400 configurations and plan a sample trial.
Automatic vs Semi-Automatic Wire Processing EquipmentCompare automatic lines and semi-automatic wire-processing cells using batch size, changeover, process integration, inspection and labor content.
Cut Lengths Drifting on a Full Spool: Pay-Off Tension, Straightener Bearings and MisfeedWhy a cut-and-strip machine that held length on a loose coil walks 10–20 mm once a heavy reel goes on, how misfeed detection works, and how to check reel tension, straighteners, feed grip and encoder calibration.

Compare configurations before you order Tell us what you need to make. We’ll help you shortlist the equipment and identify which tooling and accessories to include in your quote. Help me choose a machine →

WM-195 — common questions

What busbar sizes does the WM-195 handle?

The current specification covers 1 × 10 to 8 × 80 mm, stated as thickness × width. Pull-off stripping distance is 2–150 mm. Send the complete part drawing, sleeve material and required exposed length so we can confirm the workholding and settings on your samples.

Can it strip 200 mm of insulation?

The specified pull-off stripping distance is 2–150 mm. The 200 mm value belongs to the cut-only position, where the machine presses/cuts without pulling the insulation away. We confirm the required exposed length against your part before quoting.

Does it process both ends automatically?

It can alternate separate A/B recipes, but the operator presents and turns the workpiece. This is a hand-loaded stripping station; automatic part feeding and turning are separate requirements to review with us.

Can it process a bent or T-shaped busbar?

The cut-only mode is intended for shaped parts, including T-shaped busbar. Loading clearance, the position of bends and the section held by the tooling must match the actual part. Send the complete drawing and samples so we can demonstrate the agreed sequence.

Will it remove my insulation without marking the copper?

We set the cutting depth, width, stripping distance and heating controls for your sample, then check the exposed copper and the remaining sleeve edge. The material and wall thickness of the sleeve matter as well as the busbar dimensions. We send a trial video and agree the finished-part acceptance criteria before you order.

Is this a tube-cutting machine or a round-wire stripper?

It removes insulation sleeves from flat copper connections. For tube cutting, see our tube and material cutting machines; for round wire and cable, use the cutting and stripping category.

Which machine punches, shears and bends the copper bar itself?

See our WM-9400 busbar processing machine for three-station punching, shearing and bending. The WM-195 removes insulation sleeves; select the forming configuration separately against your bar dimensions and part drawing.

Your quote and delivery

Configuration and dispatch: Your quote confirms the machine configuration, included accessories and dispatch date.
Voltage and language: We configure the electrical supply for your installation and confirm the voltage, phase, frequency and power cord with plug or fixed connection on your quote. We ship the English interface and manual.
Your material, on video: Send your material sample. We confirm the acceptance criteria with you and record the trial before shipment.
Wear parts: For wear parts, every quote lists them with unit price and the location they ship from.
Warranty and support: One-year machine warranty and free remote video support for the life of the equipment.

Warranty parts, freight and consumables

If you want spares on hand from day one, ask us to include the matching wear parts in your machine shipment. Blades and dies are consumables. We supply covered replacement parts during warranty, and the buyer pays their international freight.