Two-Row Connector Wire Sequence Detector for Color-Order Verification WM-816

Name: Two-Row Connector Wire Sequence Detector for Color-Order Verification WM-816
Brand: Wiromac
SKU: WM-816

CE Certified HS Code 9031.80 Within 0.25 s per check

The WM-816 verifies wire color sequence in double-row connectors before they leave the bench. Clamp the connector between the dual fixtures and a 1280 × 1024, 60 fps CMOS camera behind a megapixel 75 mm F1.4 lens images both rows across a 1–58 mm field of view; the embedded system compares every position against the taught reference and answers within 0.25 s through OK and NG lamps plus an audible alert. Printed characters and color rings on the insulation do not disturb the verdict, and the whole unit draws under 35 W.

Specifications

Function	Vision-based wire sequence and color-order inspection for two-row connectors
Camera	1280 × 1024 resolution, 60 fps CMOS
Lens	Megapixel 75 mm F1.4
Field of view	1 – 58 mm
Detection time	Within 0.25 s
Controller	Embedded motherboard
MTBF	> 50,000 hours
Input devices	Standard mouse, on-screen keyboard, USB external interface
Power consumption	Within 35 W
HS Code	9031.80 (common reference — final classification confirmed by your customs broker)
Certification	CE (certificate provided with shipment)

Key features

Both rows of a double-row connector are imaged and judged in one 0.25 s cycle — no flipping the housing for a second pass
Printed text, color rings and small placement shifts do not disturb the result, so real production leads pass or fail on wiring alone
Green OK and red NG lamps plus a built-in speaker give operators an unmissable verdict without watching the screen
Embedded system rated above 50,000 hours MTBF and drawing under 35 W — leave it running at the bench all shift

What it processes

Final color-sequence verification on double-row connector harnesses before packing
Catching crossed wires after manual insertion on multi-position housings
Bench QC stations paired with crimping and insertion lines in harness plants

Suited for: double-row connector harnesses where color order must be verified fast at the bench — data cables, appliance looms and automotive interior harnesses assembled by manual insertion. Not suited for: single-row connectors — for those, pick the WM-815 color detection system, the single-row counterpart of this detector — or electrical faults such as opens and shorts, which the WM-814 conduction tester catches across up to 128 test points.

Send a handful of your terminated double-row harnesses and we teach the reference sample and run the sequence check on video before you order.

Engineering knowledge

Choose and troubleshoot this process

Wire Harness Electrical Test Failures: Causes and Corrective ActionsDiagnose open circuits, shorts, high resistance, insulation failures, intermittent contacts, wrong cavity insertion and unstable harness test fixtures.
How to Choose Wire Harness Testing EquipmentChoose harness testing equipment by circuit count, continuity limits, insulation and withstand requirements, connector fixtures, traceability and production workflow.

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WM-816 — common questions

What connectors does the WM-816 inspect?

Double-row connectors within the 1–58 mm field of view. The dual sliding fixtures clamp the housing so both rows sit in focus at the same time, and the screen shows the two camera views stacked for instant comparison.

How do operators see the result?

The machine judges within 0.25 s and reports three ways — the screen marks the checked rows, the green OK or red NG lamp lights on the front panel, and the built-in speaker sounds, so a busy operator cannot miss a reject.

What does it not test?

It is an optical sequence checker — it does not measure continuity, crimp force or pull-off strength, and it cannot judge wires fully hidden behind others. For electrical and mechanical checks, browse the other wire harness testing machines.