Automatic Tape Wrapping Machine for Thin Wire Harnesses, 3–10 mm WM-4138

Name: Automatic Tape Wrapping Machine for Thin Wire Harnesses, 3–10 mm WM-4138
Brand: Wiromac
SKU: WM-4138

CE Certified HS Code 8479.89 3–10 mm

Our WM-4138 automates tape application, feeding and tape cutting for 3–10 mm wires and small harness bundles. Pneumatic clamping and synchronized rotation at both ends help reduce twisting during repeated wrapping jobs. The floor-standing machine has a front support tray, touchscreen control, and adjustable speed and turn count for thin, straight harness sections.

Specifications

Model	WM-4138
Wire / bundle diameter	3–10 mm
Tape cycle	Automatic tape application, feeding and tape cutting
Clamping	Pneumatic
Rotation	Synchronized at both ends
Main unit rotation speed	4,500 rev/min
Adjustment	Speed and turn count
Control	Touchscreen
Compatible tapes	Mica, acetate, ceramic, PVC, fleece, high-temperature and cloth-based tape
Power supply	Reference configuration: 220 / 110 V; specify before ordering
Dimensions	1,830 × 680 × 1,080 mm (image datasheet); 1,800 × 600 × 1,100 mm (web specification); confirm before ordering
Construction	Floor-standing twin cabinets with front support tray
Electrical configuration	We configure the machine’s electrical supply for your installation before shipment. Your quote confirms the voltage, phase, frequency, current and the power cord with plug or industrial connection for your site. Common site supplies are 120 V, 60 Hz with grounded Type B outlets in the US and Canada, with 208 V or 240 V also found at industrial sites. The UK and Ireland use 230 V, 50 Hz with Type G. Australia and New Zealand use nominal 230 V, 50 Hz with Type I, and some Australian sites list 240 V. Three-phase installations in the UK, Ireland, Australia and New Zealand commonly use 400 V at 50 Hz, with 415 V at some Australian sites.
Lead time	Your quote confirms the machine configuration, included accessories and dispatch date.
Warranty and support	One-year machine warranty and free remote video support for the life of the equipment.
Wear parts	For wear parts, every quote lists them with unit price and the location they ship from.
HS Code	8479.89 (common reference — final classification confirmed by your customs broker)
Certification	CE (certificate provided with shipment)

Key features

Reduce repeated hand operations: automatic tape application, feeding and tape cutting take over the recurring tape-handling steps on straight harness sections.
Reduce twisting in thin leads during wrapping: pneumatic clamps hold the work while synchronized rotation at both ends helps reduce twisting. We check the result on your actual wire and tape.
Set the wrap for each job: adjustable speed and turn count let you match the wrapping cycle to the required coverage, then inspect the finished sample before repeating the job.
Use tapes with release liners: the machine is particularly suited to mica, ceramic and acetate tapes with release liners. We demonstrate the wrapping sequence with your specified tape grade.
See your own assembly run before ordering: we test your wire or small bundle with the specified tape and send a video showing loading, wrapping, cutting and the finished sample.

What it processes

Repeated tape wrapping of thin, straight wires and small harness bundles within 3–10 mm
Automotive harness sections requiring repeated tape application and cutting
Wrapping trials with mica, acetate, ceramic, PVC, fleece, high-temperature or cloth-based tape, particularly mica, ceramic and acetate tapes with release liners

Our WM-4138 brings clamping, tape application, feeding and tape cutting into one wrapping station for thin, straight harness sections. Both ends rotate together to help reduce twisting, while the operator can adjust speed and turn count for the required wrap. The front support tray keeps leads close to the working area.

Suited for: repeated wrapping jobs on 3–10 mm wires and small harness bundles, including straight sections of automotive harnesses. We test the actual wire, tape and end fittings together so you can see how the complete part loads and how the finished wrap looks.

For other jobs and machine options: bundles above 10 mm; our WM-467 automatic wire harness taping machine covers 3–30 mm bundles. If the job needs a defined powered pulling stroke, our WM-471 harness taping machine with cable traction provides a 1,050 mm pulling length. For operator-guided feeding at a bench, our WM-4137 benchtop wrapper covers 3–25 mm bundles.

Send your wire or bundle diameter, finished part length, required wrapped length, tape grade and roll dimensions. We run the sample and send a video of the full working sequence, then confirm the wrapping length, tape fit and utilities on the quote. Start your WM-4138 quote with the tape width and the size or a photo of the part to wrap. We’ll use those to check the wrapping setup.

Engineering knowledge

Choose and troubleshoot this process

How to Choose a Wire Harness Taping MachineChoose harness taping equipment by harness geometry, tape material, overlap, branch handling, wrap length, tension control and production mix.
Two-Point Taping of Small Wire Coils: Check the Fixture Before the MachineA small-coil taping application analysis: distinguish wire diameter from bundle size, check head clearance and define a two-band trial.
Wire Harness Taping Defects: Causes and Corrective ActionsTroubleshoot tape gaps, excessive overlap, wrinkles, lifted edges, bundle deformation, tension variation and unstable start or finish positions.

Compare configurations before you order Tell us what you need to make. We’ll help you shortlist the equipment and identify which tooling and accessories to include in your quote. Help me choose a machine →

WM-4138 — common questions

What work is the WM-4138 designed for?

We use this machine for repeated wrapping of thin, straight wire and harness sections within 3–10 mm. Pneumatic clamping and synchronized rotation at both ends help reduce twisting while the machine applies, feeds and cuts the tape. Send the complete part, including connectors or branches that affect loading, so we can demonstrate the handling.

Which tapes can we use?

The compatible types are mica, acetate, ceramic, PVC, fleece, high-temperature and cloth-based tape. The machine is particularly suited to mica, ceramic and acetate tapes with release liners. Send your tape grade and roll dimensions with the sample; tape width and roll compatibility are confirmed on the quote. A tape type alone does not establish the insulation or temperature rating of the finished harness.

Can we load a larger bundle?

The working diameter range is 3–10 mm. Send a sample so we can check how your single wire or small bundle fits the pneumatic clamps; do not force a bundle into clamps that do not fit it. For bundles above 10 mm and up to 30 mm, see our WM-467 automatic wire harness taping machine. We test the support and wrapping result on your sample.

How is it different from the WM-4137 and WM-471?

Our WM-4137 benchtop wrapper handles 3–25 mm bundles with operator-guided cable feeding. The WM-4138 combines pneumatic clamping, synchronized rotation at both ends and automatic tape handling for 3–10 mm work. Our WM-471 traction wrapper provides a specified 1,050 mm cable pulling length for spot or continuous taping. We confirm the WM-4138 wrapping length on the quote after reviewing your part.

What output can we expect from the 4,500 rev/min speed?

The 4,500 rev/min figure is the main unit rotation speed. Finished output also depends on loading, wrapped length, turn count and tape handling. We run your sample and send the working-cycle video so you can assess the complete sequence; the production rate for your job is confirmed on the quote.

What power, air supply and language will the machine need?

The power supply specification is 220/110 V; specify the required supply before ordering. For your delivery, we set the voltage for your country and ship the English interface and manual. Pneumatic clamping requires an air supply; air pressure, air consumption and total machine power are confirmed on the quote.

Which dimensions should we use for installation planning?

The specification table lists both the image datasheet and web specification dimensions. We confirm the final footprint before ordering so you can plan the installation around the confirmed machine dimensions.

What will the sample trial show?

Send representative wires or harness sections, the tape grade and roll, required wrapped length, coverage and turn count. We send a video showing loading, the wrapping cycle, tape cutting and removal, followed by close views of the completed wrap. We check whether the leads stay aligned and whether the start, overlap and finish meet your requirements.

How do we plan for wear parts?

For the tape-cutting blade and other wear parts, every quote lists them with unit price and the location they ship from. We include the operating and replacement procedures with the machine.

Get a price in 12 hours

Tell us what you’re making or share an approximate material size. We’ll quote a suitable configuration so you can compare price, included equipment and dispatch timing. Photos and drawings can follow.

Your quote and delivery

Configuration and dispatch: Your quote confirms the machine configuration, included accessories and dispatch date.
Voltage and language: We configure the electrical supply for your installation and confirm the voltage, phase, frequency and power cord with plug or fixed connection on your quote. We ship the English interface and manual.
Your material, on video: Send your material sample. We confirm the acceptance criteria with you and record the trial before shipment.
Wear parts: For wear parts, every quote lists them with unit price and the location they ship from.
Warranty and support: One-year machine warranty and free remote video support for the life of the equipment.

Warranty parts, freight and consumables

If you want spares on hand from day one, ask us to include the matching wear parts in your machine shipment. Blades and dies are consumables. We supply covered replacement parts during warranty, and the buyer pays their international freight.