Fully Automatic Double-End Terminal Crimping Machine with Wire Cutting and Stripping WM-3202

›

The WM-3202 turns spooled wire into finished leads in one pass — it cuts AWG 18–28 wire to any length from 40 to 9,900 mm, strips 0.5–10 mm at each end and crimps reel terminals on one or both ends at 2.0 T. Two press stations accept standard OTP horizontal and straight applicators, and the machine sustains 3,800 or more finished wires per hour at lengths within 100 mm. For a harness plant, one operator loading spools replaces a row of bench presses.

Specifications

Key features

• One pass from spool to finished lead — cut to length, strip both ends, crimp one or both ends
• Two press stations take standard OTP horizontal and straight applicators, so existing tooling carries over
• English touchscreen stores wire programs — length, strip depths and batch counts recall in seconds
• Roller wire straightener feeds coiled wire flat before cutting for consistent length accuracy
• Output conveyor available to carry finished wires away in sequence for continuous unattended runs

What it processes

• Appliance and consumer-electronics harness leads terminated on both ends (AWG 18–28)
• Automotive interior and lighting harness wires crimped with open-barrel reel terminals
• Contract harness shops replacing rows of bench crimping presses with one automatic line

Suited for: harness plants moving from bench-press crimping to line production — single wires from AWG 28 up to AWG 18, cut to length, stripped and crimped with reel terminals on one or both ends in a single automatic cycle. Not suited for: wire above AWG 18, multicore sheathed cable, or lug-class terminals — for thicker discrete wire, pick the WM-382 servo dual-end crimping machine, the same double-end automation reaching AWG 14; for 2-core and 3-core sheathed cable that needs a terminal on every conductor, the WM-399 staggered core stripping and crimping machine strips each core to its own length and crimps at 4 tons. Lug work belongs on the heavier presses in our terminal crimping machines category. Flat cable is a different job again — the conductors are joined by an insulation web that has to be split before anything can be stripped, which the round-wire feed here cannot do; ribbon and DuPont-style cable of 3 to 20 pins goes on the WM-3215 flat ribbon cable double-end crimping machine, which cuts, splits, strips and crimps every conductor in the row at 15,000 terminals per hour.

The practical math is simple. At 3,800 or more short wires per hour, one operator loading spools and reels does the work of several bench-press stations, and every wire in the batch carries the same cut length, strip depth and crimp. An output conveyor is available to collect finished wires in running order for the next assembly step.

Terminals differ, and so do wires. Send 2–3 meters of your wire and a strip of your terminals — we set the machine up, run your sample on camera, and you judge the crimp before you commit.