Automatic 2-Core and 3-Core Cable Machine for Staggered Core Stripping and Terminal Crimping WM-399

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The WM-399 processes round 2-core and 3-core power cable in one pass — it opens the outer jacket, strips each conductor to its own programmed length so the terminals sit staggered instead of colliding, then crimps a reel-fed terminal onto every core at 4 tons of crimping force. Rated output is 1,200 to 1,500 pcs per hour at a yield of 99% or better, running on AC 220 V / 50 Hz at 4 kW or less with 0.5 to 0.8 MPa shop air. Strip lengths are entered numerically on the touch screen, and the standard OTP precision applicator swaps out when the terminal changes.

Specifications

Key features

• Every conductor gets its own strip length, so the crimped terminals leave the machine staggered and ready to drop straight into a connector or terminal block
• 4-ton crimping force covers heavier power terminals than the 2-ton class of automatic crimpers usually reaches
• Cables ride a fixture-chain conveyor through separate strip and crimp stations, so a station can be serviced or re-tooled without dismantling the line
• Swap the standard OTP precision applicator to change terminal type — the rest of the setup stays as it is
• Free sample test — send us your cable and terminals, we run them on this machine and send the video before you order

What it processes

• 2-core and 3-core round power cable terminated with reel-fed faston or spade terminals
• Appliance, motor and lighting power cordsets where each conductor lands on a different terminal position
• Control and equipment cable assemblies that a hand-crimp bench cannot keep up with at 1,200 pcs/hour and above

Suited for: 2-core and 3-core round power cable that must leave the machine with every conductor stripped to its own length and a terminal crimped on each one, at 1,200–1,500 pcs/h and 4 tons of crimping force.

Not suited for: loose single wires rather than sheathed cable — for discrete leads, the WM-3202 double-end crimping machine cuts, strips and crimps AWG 18–28 wire at 3,800+ pcs/h. Cable that needs one end crimped and the other end twisted and tinned instead of terminated is the job of the WM-391 sheathed cable crimping and tinning machine, covering OD 2.0–6.5 mm and 2–10 cores. If a heat-shrink tube has to go over each crimp in the same cycle, use the WM-394 crimping and heat shrink tube inserting machine. And if you want the staggered core lengths but crimp, solder or tin the conductors elsewhere, the stripping step alone is a WM-198 multicore cable different length stripping machine — cores 0.5–3.0 mm², strip lengths 20–290 mm, 1,000–1,200 pcs/h, no crimping press to buy. Cable with more than three cores, or cable that already arrives with the jacket opened, is the job of the WM-3226 semi-automatic core wire stripping and crimping machine — 1 to 12 cores, cut, stripped and crimped one core at a time on an 85 kg bench machine at 700–800 pcs/h.

Cable constructions differ far more than data sheets admit — jacket hardness, filler, core lay. Send us 2–3 meters of your actual cable plus a reel of your terminals and we run them on this machine, then send you the trial video with the finished leads before you commit.