Number Tube Printing, Inserting and Ferrule Crimping Machine, 0.5–4 mm² WM-3244

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We combine wire stripping, printed number tube insertion and square ferrule crimping in the WM-3244, an operator-loaded workstation for control-panel leads. It handles the listed BVR wire sizes from 0.5 to 4 mm², with 8–16 mm stripping and 10–32 mm marker tubes. Stored job settings help operators return to repeat orders; the specified output is approximately 650 pieces per hour.

Specifications

Key features

• Keep the wire identification with the termination: integrated number tube printing and insertion reduce separate handling between a sleeve printer, wire stripper and ferrule crimper.
• Return to repeat jobs with stored strip length and depth, material programs and programmed legends, so operators can recall the setup before checking the first finished lead.
• Match the exposed conductor to the ferrule barrel with 8–16 mm stripping and a square crimp. We test your wire, ferrule and terminal-block fit together to check strand capture and insertion.
• Ferrule-presence and right-side door detection, plus air-pressure and fault alarms, help operators identify missing material or an interrupted cycle at the workstation.
• Send us your wire, ferrules, number tubing and marking list. We set up the tooling, run your samples and send you a video of the finished leads before you order.

What it processes

• Control-panel and switchgear wiring with printed identification sleeves and insulated bootlace ferrules
• Electrical equipment assembly using repeat batches of marked BVR leads in the listed 0.5–4 mm² sizes
• Prepared multicore cable tails requiring individual core identification and ferrule termination, subject to sample confirmation

A panel lead has to carry the right number and make a sound connection. A legible sleeve cannot compensate for trapped insulation, and a neatly crimped ferrule cannot correct a swapped wire label. We bring these steps into one workstation so you can check the marking, conductor preparation and finished termination together.

For repeat orders, recall the saved program and inspect the first lead against your wiring list. For frequent changes, count the time spent replacing fixtures, adjusting the bowl and checking the first piece as well as the running time. That gives a more useful production estimate than multiplying the hourly rating by the shift length.

Compare the WM-393 number tube and ferrule workstation if your job calls for a different wire range or longer marker sleeves. For ferrule termination without number-tube printing, see our WM-3116 servo ferrule crimping machine.

Send your wire sizes, ferrule dimensions, marking list and usual batch quantities with your inquiry. We will return a matched tooling proposal and a sample-run video showing the result on your materials.