High Voltage EV Cable Stripping and Shield Folding Machine for 2.5–150 mm² Cable WM-199

Name: High Voltage EV Cable Stripping and Shield Folding Machine for 2.5–150 mm² Cable WM-199
Brand: Wiromac
SKU: WM-199

HS Code 8463.90 2.5–150 mm² Up to 15 s/pc cycle

The WM-199 finishes the end of a high-voltage EV cable from 2.5 to 150 mm² in one automatic cycle — it strips the outer jacket, cuts back the aluminium foil, cuts the braided shield, folds that braid back over the jacket and strips the inner insulation. Cycle time is up to 15 seconds and the qualification rate is no less than 99%, with CCD cameras checking each piece and uploading the images to MES. The machine runs on 380 V/50 Hz, draws 3.5 kW and needs 0.5–0.7 MPa air.

Specifications

Function	Stripping off the outer jacket of high voltage cable, cutting off aluminium foil, cutting off braided shielding, stripping off inner insulation layer, and turning over braided shielding
Wire cross sections	2.5 – 150 mm²
Cycle time	Up to 15 s (different products have differences)
Qualification rate	No less than 99%
CCD detection	CCD cameras detect defective products, save the pictures and upload them to the MES system
Reserved interfaces	Multiple interfaces reserved to expand scanning, printing and MES connection
Air supply	0.5 – 0.7 MPa
Voltage	380 V / 50 Hz
Power	3.5 kW
Dimensions	1,020 (L) × 1,062 (W) × 1,720 (H) mm
Weight	300 kg
HS Code	8463.90 (common reference — final classification confirmed by your customs broker)
Certification	On request

Key features

Five operations in one clamping — jacket strip, foil cut, braid cut, braid fold-back and inner insulation strip run as one programmed cycle, so the cable end is never re-fixtured between steps
Fold-back, not brush-out: the comb tool turns the trimmed braid back over the outer jacket and leaves a conductive collar that a shield ferrule or 360-degree backshell clamps onto directly
CCD inspection on every piece — defective ends are photographed and the image is pushed to your MES, so a bad end is caught at the station instead of at final test
Reserved interfaces for barcode scanning, label printing and MES connection, so the machine drops into a traceable EV harness line without a bolt-on PC
Four fixed stations on one tool plate (load, braid cut, insulation strip, jacket cut) keep the cable on the same axis from first cut to finished end
Free sample test — send 2–3 m of your high voltage cable, we run it on this machine and send you the trial video before you order

What it processes

New-energy vehicle high voltage cable, 2.5–150 mm² conductor, aluminium foil plus braided shield construction
Battery pack, motor and inverter harness ends terminating into 360-degree shielded connectors
Energy storage and charging pile cable assemblies where the braid must be folded back onto the jacket before crimping

Suited for: shielded high voltage EV cable from 2.5 to 150 mm² whose ends must arrive at assembly already stripped, trimmed and with the braid folded back — battery, motor, inverter and charging cable in a traceable line. Not suited for: measuring and cutting cable to length — feed this station from the WM-163 vertical cut and strip machine for 1.5–50 mm² or the WM-1450 thick cable cut and strip machine for 10–150 mm². It also does not brush the braid out into loose strands; that job belongs to the WM-819 braid brushing machine. For a bench job that only cuts the shield off small braided cable, the foot-operated WM-192 pneumatic shielding layer cutting machine covers shield outer diameters of 3–16 mm.

Send 2–3 meters of your high voltage cable and we run your actual construction on this machine and film it before you commit. See where shielded end processing sits in a full EV wire harness line.

Engineering knowledge

Choose and troubleshoot this process

Automatic vs Semi-Automatic Wire Processing EquipmentCompare automatic lines and semi-automatic wire-processing cells using batch size, changeover, process integration, inspection and labor content.
How to Choose a Wire Cutting and Stripping MachineSelect a wire cutting and stripping machine by conductor size, cable construction, strip geometry, length tolerance, batch size and downstream process.
Wire Stripping Defects: Causes and Corrective ActionsDiagnose conductor nicks, incomplete strips, pulled strands, insulation stretch, length variation and feed marks in wire stripping operations.

Neither machine quite fits? New configurations reach our application engineers before they reach the catalog. Tell us your material and process; we will confirm what we manufacture and support, then recommend the right configuration. Get a tailored recommendation →

WM-199 — common questions

What is the difference between folding the shield back and brushing it open?

Brushing combs the braid mesh out into loose straight strands. Folding back turns the braid over the outer jacket so it forms a tight conductive collar that a ferrule, shield ring or backshell can clamp on directly — no strand grooming needed at assembly. The WM-199 cuts the braid to the programmed length first, then folds it, in the same cycle. If your process only needs the mesh combed straight, the WM-819 shielded cable braid brushing machine does that stage on shielded cable up to 100 mm².

Does the WM-199 cut cable to length?

No. It is an end-processing station and expects cable that has already been cut to length, so it pairs with a cut-and-strip machine upstream. The WM-163 vertical cutting and stripping machine covers 1.5–50 mm² new-energy cable and the WM-1450 thick cable machine covers 10–150 mm².

What does the machine need on the shop floor?

A 380 V/50 Hz supply at 3.5 kW and clean compressed air at 0.5–0.7 MPa. It stands 1,020 × 1,062 × 1,720 mm, weighs 300 kg and rolls on castors with levelling feet, so one operator loading from the front is enough. Program values are entered on the touch screen, which has an English interface.

How is quality checked on a shielded end?

CCD cameras inspect the finished end and the machine holds a qualification rate of no less than 99%. Pictures of defective parts are saved and uploaded to the MES system, and the reserved interfaces let you tie the result to a scanned barcode or a printed label on the same harness.