Silent Copper Band Wire Splicing Machine with 4-Ton Crimp Force WM-716

Name: Silent Copper Band Wire Splicing Machine with 4-Ton Crimp Force WM-716
Brand: Wiromac
SKU: WM-716

CE Certified HS Code 8463.90 One splice per pedal press

The WM-716 splices stripped wires by crimping a serrated copper band around the bundle — feeding, cutting, forming and closing the splice in one pedal-triggered action with 4 tons of crimp force. It runs continuous copper band from 1 to 10 mm wide and produces joints rated to 500 N pull-off, replacing solder and splice welding on lamp, switch, heating-element and thermosensitive-element connections. An inverter motor keeps the cycle quiet, a stepper feed meters the band, and a digital counter tracks output. The frame measures 400 × 600 × 650 mm and weighs 170 kg.

Specifications

Function	Copper band wire splicing — feed, cut, form and crimp in one action
Crimping force	4 T
Applicable copper belt	1 – 10 mm wide, continuous reel
Operation mode	Pedal switch — single action
Copper belt feeding	Stepper motor plus drive wheel
Maximum pulling force	500 N
Motor power	1.5 kW
Drive	Inverter motor for low-noise running
Counter	Digital piece counter with feed and set keys
Dimensions	400 × 600 × 650 mm
Weight	170 kg
HS Code	8463.90 (common reference — final classification confirmed by your customs broker)
Certification	CE (certificate provided with shipment)

Key features

One pedal press feeds, cuts, forms and crimps the copper band — a finished splice every cycle with no pre-formed crimp terminals to stock
Serration-treated band bites into the strands, so splices hold to the 500 N pull rating without solder heat or flux residue
Inverter-motor drive runs quietly enough to sit beside assembly benches instead of being banished to a press room
Stepper-metered band feed and a digital counter keep band length consistent and the piece count honest across shifts

What it processes

Splicing lamp, switch and sensor leads in appliance and lighting assembly
Connections onto high-temperature heating elements and thermosensitive elements where solder cannot survive
Multi-wire gathers in harness prefabrication that would otherwise need splice welding

Suited for: cold splicing of stripped wire bundles with continuous copper band — lamp, switch, sensor, heating-element and thermosensitive-element connections where solder heat or flux is unwelcome and pre-formed splice terminals cost too much. Not suited for: crimping standard insulated or open-barrel terminals or solder work — for terminals, pick from our terminal crimping machines; soldered joints run on the other wire soldering and welding machines beside this splicer.

Send 2–3 meters of each wire in your splice combination plus your band spec, and we crimp your actual joints on video — with a pull test in frame — before you commit.

Engineering knowledge

Choose and troubleshoot this process

Ultrasonic Wire Welding Defects: Causes and Corrective ActionsTroubleshoot weak wire splices, cut strands, excessive flash, incomplete bonding, unstable weld energy, tool marking and conductor contamination.
How to Choose an Ultrasonic Wire Welding MachineChoose ultrasonic wire welding equipment by conductor material, gathered cross-section, splice geometry, weld power, tooling, recipe control and acceptance testing.
Wire Soldering Defects: Causes and Corrective ActionsTroubleshoot non-wetting, excessive solder wicking, bridging, burnt insulation, unstable tinning depth, residue and contaminated wire solder joints.

Neither machine quite fits? New configurations reach our application engineers before they reach the catalog. Tell us your material and process; we will confirm what we manufacture and support, then recommend the right configuration. Get a tailored recommendation →

WM-716 — common questions

How does copper band splicing compare with soldering or ultrasonic welding?

It is a cold, one-action mechanical process — no solder heat that damages heat-sensitive components, no flux residue, and the only consumable is a reel of copper band instead of pre-formed splice terminals. Joints hold to a 500 N pull rating. Ultrasonic welding gives a metallurgical bond but costs considerably more per station; band splicing is the economical middle ground for most appliance-class joints.

What band and wire combinations does it take?

Continuous serration-treated copper band from 1 to 10 mm wide, loaded as a reel and metered by the stepper feed. Strip and gather your wires so the bundle suits the band width — typical work is two to several appliance-gauge leads. Send us your wire combination and band spec, and we confirm the die setup on your actual samples.

What is it not built for?

It does not crimp insulated or pre-formed terminals — that is a job for a terminal crimping machine — and it does not solder, tin or weld. For metallurgical splices on larger cross-sections, see the ultrasonic machines among our wire soldering and welding machines.