Shielded Cable Braid Brushing Machine with Twin Rotating Brush Tracks WM-819

Name: Shielded Cable Braid Brushing Machine with Twin Rotating Brush Tracks WM-819
Brand: Wiromac
SKU: WM-819

CE Certified HS Code 8479.89 Shielded cable up to 100 mm² 100–200 pcs/h

The WM-819 brushes open the braided shield of screened cable so the mesh can be folded back or terminated cleanly. Two rotating brush tracks comb the braid straight over a brushing length of 10–200 mm, on shielded cable up to 100 mm², at 100–200 pieces per hour depending on cable type and program. Rotation is electronically controlled and adjustable from 0 to 1800, the bench unit measures 420 × 480 × 320 mm and weighs 48 kg, and it runs on ordinary 220–240 V single-phase power with no air supply.

Specifications

Function	Brushing open the braided shield mesh of screened cable
Brushing wire length	10 – 200 mm
Applicable wire size	Up to 100 mm²
Productivity	100 – 200 pcs/h (depending on cable type and program)
Brushing structure	Rotating belt wheel (pulley)
Rotation mode	Electronic control, 0 – 1800 adjustable
Belt wheel (pulley)	2 pieces (circumference 750 × width 62)
Torque	12.5 kg
Drive	Electric
Power supply	AC 220 – 240 V, 50 – 60 Hz
Dimensions	420 × 480 × 320 mm
Weight	48 kg
HS Code	8479.89 (common reference — final classification confirmed by your customs broker)
Certification	CE (certificate provided with shipment)

Key features

Twin rotating brush tracks comb the braid open evenly around the cable, replacing hand picking that snaps strands and birdcages the mesh
Electronically adjustable rotation lets the action stay gentle on fine signal braid and firm on heavy EV-cable shield, set per program
Brushing length from 10 to 200 mm covers short pigtails through long fold-back preparations, repeatable piece after piece
Bench format at 48 kg with electric drive only — plug into 220–240 V beside the stripping station, no compressed air line needed

What it processes

Braid fold-back and 360-degree shield terminations on EV high-voltage cable
Screened signal and data cable pigtails prepared before ferrule crimping
Shielded control cable in industrial and appliance harnesses after jacket stripping

Suited for: brushing open the braided shield on screened and EV high-voltage cable up to 100 mm² — 10 to 200 mm of mesh combed straight for fold-back, ferrule and 360-degree shield terminations. Not suited for: stripping the outer jacket or trimming the braid to length — for that stage, pick the WM-2320 semi-automatic coaxial cable stripping machine, which strips Ø2–23 mm screened cable with strip lengths to 200 mm ahead of this brusher. And if the braid has to be folded back over the jacket rather than combed open, the WM-199 high voltage EV cable stripping and shield folding machine strips, trims and folds the shield on 2.5–150 mm² cable in one cycle.

Send 2–3 meters of your shielded cable and we brush your actual braid on video before you commit. See where shield preparation fits an EV wire harness line.

Engineering knowledge

Choose and troubleshoot this process

Wire Stripping Defects: Causes and Corrective ActionsDiagnose conductor nicks, incomplete strips, pulled strands, insulation stretch, length variation and feed marks in wire stripping operations.
Wire Harness Electrical Test Failures: Causes and Corrective ActionsDiagnose open circuits, shorts, high resistance, insulation failures, intermittent contacts, wrong cavity insertion and unstable harness test fixtures.
How to Choose Wire Harness Testing EquipmentChoose harness testing equipment by circuit count, continuity limits, insulation and withstand requirements, connector fixtures, traceability and production workflow.

Neither machine quite fits? New configurations reach our application engineers before they reach the catalog. Tell us your material and process; we will confirm what we manufacture and support, then recommend the right configuration. Get a tailored recommendation →

WM-819 — common questions

Why brush the braid by machine instead of by hand?

Hand picking with a scribe breaks strands, leaves kinks and takes minutes per end. The twin brush tracks comb every strand straight over the full programmed length in one cycle, so ferrules slide on and fold-backs lie flat — at 100 to 200 pieces per hour with the same result on the first and the last cable.

What cable will it take?

Shielded cable up to 100 mm² conductor size, with the brushing length set anywhere from 10 to 200 mm. The outer jacket must already be stripped back so the braid is exposed — the machine then combs the free mesh without cutting into it.

Does it strip the jacket or cut the braid to length?

No — it only brushes the exposed braid open. Jacket stripping and shield trimming happen upstream on our coaxial cable processing machines, and the brushed mesh is then folded or terminated at your next station.